Welcome to the Group.
A few questions:
1. When you say latest OzTiVo software I assume you mean r1.6.2 of the Philips image and not the last OzTiVo Thomson release.
2. When you imaged your drive, did you select the update installer option first
3. Is it possible to move the TiVo closer to the AP or vv whilst running GS.
4. Try removing the TiVo's cover to get a stronger signal.
5. Are you using WEP, try running GS without it.
There is nothing in the GS routine that will cause the issue you are seeing. But the 2nd call home transfers a lot more data than the 1st call, so if the networking is borderline it will fail the 2nd call.
Peter.
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